Diyan Papers: Installing a state of the art infrastructure to produce high RCT kraft liner in Unit-II

Diyan Papers: Installing a state of the art infrastructure to produce high RCT kraft liner in Unit-II

Morbi | 22 July 2020 | The Pulp and Paper Times:

Following the earlier reported news by The Pulp and Paper Times in December 2019, on Diyan Papers’ expansion on unit-2, it has been confirmed by Mr. Manish Patel, Managing Partner of Diyan Papers LLP that a new machine will be installed in unit -2 to produce the high RCT kraft liner paper. 

“Right now we are making high-quality duplex board in our factory but we are also getting influenced by the demand of kraft paper, which we have decided that by April 2021, we will be producing 300 TPD kraft liner in the existing mill premises,” Mr. Patel said.

Diyan Papers is considering manufacturing paper in the lower GSM & high BF segment to cater the growing demand of paper bags and lightweight packaging trends, “We will manufacture paper from 80 to 260 GSM with upto 35 BF strength. Our paper can be used either in paper bag production or carton box making.

“The demand for these paper bags is estimated to shoot up rapidly year by year, as they are great for reducing infestation and act as good moisture barriers. The user-friendly formats and sizes are propelling exponential demand for paper bags among end users," Mr. Patel stated.

According to the report, increasing focus on environment-friendly and cost-effective packaging formats are contributing to the build-up of paper bags market through 2029. Consumer preference for sustainable packaging, which is easy to handle and has good strength, will also continue to provide a fillip to the sales of paper bags in 2019 and beyond.

“We have planned to invest INR 50 Cr. for the project, aiming to install best infrastructure to achieve export-oriented high-quality paper. We have paid a lot of attention to the quality of the paper so that it does not break on the high speed corrugation machines and the loss of corrugator is minimized,” Mr. Patel informed.

The construction of the building to accommodate the plant and machinery has been completed by 50 percent and the erection work of machinery will follow in next two months. 

The paper machine in the second unit will be installed above the surface level (first floor). “We have chosen Saloni Paper Machine for supplying entire plant and machinery. Saloni Paper has long experience and excellence in designing & framing of paper machines, and provides tailor-made solutions to the customer accommodating all their requirements,” Mr. Patel said.

On the question of further enhancement of machine’s capacity in unit-II, Mr. Manish says “We have placed order to Parason Machinery for the pulp mill section. Parason is a pioneer in providing customized solutions and best engineering to its clients. We have already considered the pulp mill of 350 TPD which has scope of a further increase in capacity up to 400 TPD,”

“Our unit–II will be completely guided by distributed Control System (DCS), the entire process of papermaking can be monitored automatically by the help of critical components, the order for SCADA and DCS units will be placed soon to potential suppliers” Mr. Patel informed.

The plant and machinery in new unit will have a finished deckle of 4.2 meters and speed is designed at 475 m/min. Diyan Papers will have a boiler from Thermax, rewinder from Globe and for achieving the best quality paper, Cellwood Machinery will install a disperser at the unit-II.

New unit will have a wastewater treatment plant (ETP) from Krofta Engineering limited.

“Diyan paper essentially for the search of knowledge and driven Organization, a lot of emphasis is laid on new product development, quality improvement and cost-cutting methods, thus providing to its clients 'Quality Products with Brilliant Results,” Mr. Manish concluded.

Diyan papers LLP is a manufacturer of quality paper board products by recycling of waste paper and marketing in domestic and international markets. Established in 2017, was promoted by Uday Group of industries. Diyan Papers is committed to 'Serve Paper Products all over India, consistently providing high-quality Papers to Packaging & Printing Industries, The manufacturing unit situated at Sarathanpar Road, Wankar, Morbi, Gujarat in India till Jan- 2018.  

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